Shinmaywa Model TR500 Terminating Machine
| Model | TR500 | TRD510 | TRD510WPA | TRD510WPSA | ||
|---|---|---|---|---|---|---|
| Maximum Processing capability*1 | Both-ends crimping | 60 mm | 6,000 pieces/hour | — | ||
| 100 mm | — | 5,000 pieces/hour | ||||
| 500 mm | 4,800 pieces/hour | 4,200 pieces/hour | ||||
| 1,000 mm | 4,200 pieces/hour | 3,750 pieces/hour | ||||
| Seal insertion both-ends crimping | 100 mm | — | — | 3,000 pieces/hour | ||
| 500 mm | — | — | 2,700 pieces/hour | |||
| 1,000 mm | — | — | 2,500 pieces/hour | |||
| Cutting length | min. – max. | 30 — 20,000 mm*2 | 50 — 20,000 mm | |||
| Stripping length | min. – max. | 1 — 10mm | 1 — 16 mm | |||
| Crimping | Press capability | 19.6 kN (2.0 t) | 19.6 kN (2.0 t) Digital crimper | |||
| Applicable terminal | Continuous open barrel, Side/end feed | |||||
| Seal | Applicable seal | — | — | Outside diameter ⌀8 mm × length 12 mm or less, circular rubber seal*3 | ||
| Seal unit | — | — | 3-module both-ends seal insertion | 3-module single-end seal insertion | ||
| Equipment | Safety cover | Openable cover | Partial openable safety cover | |||
| Wire chopper | Extra | Standard | ||||
| Terminal crimping monitor | Extra | Standard | ||||
| Sensor | Crimping | Standard (photoelectric) | Standard (Terminal crimping monitor) | |||
| Stripping | Standard | |||||
| Terminal presence | Standard | |||||
| Wire presence/Joint | Standard | |||||
| Wire Tension overload | Standard | |||||
| Wire slipping | Standard | |||||
| Operation | Input | Touch panel | Mouse & keyboard | |||
| Language | English/Chinese/Japanese | English/Spanish/Chinese/Thai/Japanese | ||||
| Operator permission setting | 2 levels | 3 levels | ||||
| Wire feeding | Practical typical speed of belt-feeding mechanism: 6 m/s, Max. speed: 10 m/s | |||||
| Driving motor | AC servo motor for all axes | |||||
| Primary power source | Three-phase 200 VAC ±10% (50/60 Hz) | |||||
| Max. power consumption | Approx. 0.4 kWh | Approx. 0.42 kWh | ||||
| Air supply | 0.5 MPa 150 ℓ/min (ANR) |
0.5 MPa 170 ℓ/min (ANR) |
0.5 MPa 160 ℓ/min (ANR) |
|||
| Weight | Approx. 600 kg | Approx. 690 kg | Approx. 710 kg | Approx. 700 kg | ||
- *1 Capability might change depending on the processing conditions and processing data.
- *2 A clamp for short wire may be required for both-ends crimping for 50mm (or less) wire.
- *3 For wire-seal combinations, please cosult with us in advance.
Description
With industry-leading processing capability and less space requirement, the ShinMaywa TR500 series machines improve productivity and reduce processing cost
The TR500 series has achieved the top-class maximum processing capacity of 6,000 pieces/hour as the single-wire crimping system that can use any genuine applicator of respective companies (compared to our company’s products).
This machine is provided with a newly developed system consisting of “S axis and Y axis” mechanism in the feed unit.
The latest controllers and servo motors have achieved high-speed and high accuracy crimping, which has significantly increased the processing capacity.
The newly belt feed designed mechanism unit allows delicate wires to be fed at high-speed.
In addition, the feedback correction control increased the cut length accuracy and stability using an encoder.
By reducing path line wire inlets to 50% from previous equipment, the setup time has reduced significantly.
This machine achieves high-speed performance, high durability, easy maintenance and very friendly software.
The TR500 is equipped with various options using high technical capabilities.
ShinMaywa Industries proposes best suited products for the ever-developing market.