Shinmaywa Model TR401 Terminating Machine
Both-ends seal insertionTRD401WPSA
Single-end seal insertionMax. processing capacityBoth-ends crimping 4,200 (pcs/h)Both-ends crimping 3,900 (pcs/h)
Both-ends seal insertion & both-ends crimping 2,600 (pcs/h)Both-ends crimping 3,900 (pcs/h)
Single-end seal insertion & both-ends crimping 2,600 (pcs/h)Conditions: Cut length 100 (mm); Machine speed set at max.Wire O.D. / Wire sizeStandard1.0 – 3.0 (mm) / 0.22 – 2.0 (mm2)Smaller gauge0.8 – 2.0 (mm) / 0.13 – 0.8 (mm2)Contact us for details about “Smaller gauge” and “3mm2 setting” applications.3mm2setting1.5 – 4.0 (mm) / 0.5 – 3.0 (mm2)Cut length60 – 20,000 (mm)Strip length
F&R sides0 – 17 (mm) At 0.1 (mm) intervalsSemi-strip length
F&R sides1 – 25 (mm) At 0.1 (mm) intervals Max.insulation shifting length17 (mm)Press force capacity24.5 (kN)Crimping strokeStandard 30 (mm) Optional 40 (mm)Applicable terminalMax. board thickness(Copper alloy) 0.6 (mm) or lessMax. length25 (mm)
Up to 30 (mm) possible, although with limited processing capacity between 25 and 30 (mm)Seal insertion unit seal-O.D. φ8mm × Length 12mm or less; Tubular rubber*1Primary power source3-phase AC 200±20 (V) 50/60 (Hz) ; PC power source Single-phase AC 100V±14 (V)
A single-phase 100V power tap for PC is available on the optional primary transformer.Power consumption0.35 (kWh)0.41 (kWh)0.40 (kWh)Use a power source of at least 3kVA to allow for instantaneous current while power is on or at start up.Compressed air sourcePressure0.5 – 0.7 (MPa)Consumed volume*20.15 (m3/min) (ANR)0.25 (m3/min) (ANR)0.20 (m3/min) (ANR)Including the volume consumed by parts feedersOperation screenDisplayLCD monitorLanguageJapanese / English / Spanish / Chinese (For other languages, please contact us.)InputMouse and keyboardOperator authorizationUp to 5 levelsCrimping monitorShinMaywa terminal crimping monitor as standard, with waveforms displayed in the lower part of the screenOperating conditionsTemperature10 – 40 (℃)HumidityRH 40 – 60 (%)WeightMain body890 (kg)
With optional equipment940 (kg)
With optional equipment920 (kg)
With optional equipmentWire stacker2m model: 150 (kg) 3m model: 180 (kg) 5m model: 230 (kg)Parts feeder-25 (kg) / unit (including the cart)PC stand with auxiliary wire holder30 (kg)Other standard itemsBad wire chopper, paper coiler, wire straightener with a counter, terminal and overload sensor, wire joint sensor, wire sensor, wire overload sensor, a set of nozzles
The TRD401 series of both-ends crimping machines from ShinMaywa,
complemented with a new seal insertion model,
are ideal for low-volume production and smaller-gauge wires.
The automotive industry continues to innovate and expand rapidly. As automobile computerization advances, wire harnesses are ever-more important. This means the wires must be made even smaller for downsizing the wire harnesses. Meanwhile, in line with global trends, harnesses need to be manufactured in low-volume to suit auto makers’ production plans. ShinMaywa’s TRD401 both-ends crimping machines solve these requirements.
The TRD401 comes standard with a terminal crimping monitor for sophisticated quality management as well as a range of sensors. Automatic wire changer and applicator changer, boost productivity.
With this new seal insertion machine featuring a 3-module automatic-exchange seal unit, the TRD401 will be even more valuable to customers around the world.